Stucco Contractor Wanted to Learn Natural Plasters

We are looking for talented, licensed stucco contractors who are interested in learning about natural plasters. We have a lot of exterior work coming up and would like to expand our network of subcontractors. If you know of (or are) a stucco contractor in San Diego who would like to expand their offerings by learning about lime plaster and high-lime cement plaster on straw bale walls, please let us know.

Strategies for making existing homes more comfortable in a heatwave

My last post was about how well the super-insulated, high-mass, natural homes we build perform in heatwaves and power outages, but few of us currently live in such homes.  Most of us live in homes that were built with minimal insulation or consideration for solar orientation.  Short of knocking these houses down and starting over, what can be done to make them more comfortable and efficient this summer?


Here are some reasonably achievable strategies to make the best of your existing home during the hottest days of the year.

Bank the cool – Open windows at night to capture cooler night air then close them before the outdoor temperature rises again.  This will start you off on good thermal footing for the day, though how long the cool will last depends.

Keep the sun out – Sunlight coming through glass = heat gain.  To stop more of the heat, the sunlight needs to be stopped before it gets inside.  If you have East facing windows that get direct sun in the morning, South facing windows that get sun any time of day, or West facing windows that get afternoon sun, create shade on the outside of those windows to prevent heat gain.  Installing exterior shades that can be lowered and raised as needed is one solution.  A longer-term solution would be building awnings, pergolas, or planting trees.

Lighten the load – Turn off or unplug any appliances that you do not need.  Some appliances shed heat that will add to the problem.  If you have a gas wall furnace with a pilot light that is always lit, consider shutting it down for the summer to eliminate a significant source of unwanted heat.  Also, making cold meals or cooking outdoors on the grill will help prevent extra heat buildup. 

Move the air – Although they do not change the air temperature, ceiling and floor fans can be cooling.  They cause perspiration on the skin to evaporate, creating evaporative cooling.  Make sure ceiling fans are set to draw air upwards during the summer for maximum effect.

Direct the airflow – When opening windows or doors for ventilation, try to direct the airflow in from as low as possible on the North side of the house then exhaust it out as high as possible, ideally through a skylight.  This will help create a stack effect that will draw in the coolest air and get rid of the hottest air.   Avoid opening windows and doors on the South side of the house as this is typically the hottest area.

These strategies will make some difference but to really address the issue, consider what might be possible for your home from the following list:

Get a good hat for your house – We tend to think of insulation as keeping us warm but it can also keep us cool.  Insulation slows the movement of heat from one place to another, such as from the blazing outdoors into your comfortable home. If you have an attic space with no insulation or old, inadequate insulation, have an insulation company give you an estimate to clean out the old insulation, seal air leaks, and install new installation to at least R-30. Insulating the attic/roof is the single most effective place to insulate as 40-60% of heat loss or gain happens through the roof.  If possible, also have them add a radiant barrier in the attic to help bounce radiant heat back out.

Get a good coat for your house – If you don’t have insulation in your walls, consider getting an insulation company to blow insulation into your wall cavities.  This involves them making small holes in each stud bay and then forcing chopped insulation into the wall.  It is not a perfect solution as some areas may not get completely filled, but it is much better than nothing.

Stop air leaks – Air leaks undermine all of these other strategies because they cause the cool air you have to be lost and diluted with hot outside air.  They are uncontrolled, unintentional air movement: air could be coming in from the attic or the South side.  If your windows or doors are old and ill-fitting, consider adding weather stripping or possibly replacing them.  Have an energy consultant do an audit of your home to determine the sources of air leakage and possible solutions.

Consider internal thermal mass – This one is trickier but worth thinking about.  If you have any dense, heavy surfaces or objects that receive direct sunlight, they will act as a heat battery, absorbing, storing, and emitting lots of unwanted heat.  Find ways to prevent them from receiving direct sunlight.  On the other hand, if these same dense, heavy surfaces or objects can be cooled, they will act as a battery for cool, effectively creating heat sinks to suck heat out of the air.   

Consider external thermal mass – As you can see in the photo above, stucco is a high-mass surface and can get extremely hot sitting in the sun.  That means long after the sun goes down and the air temperature cools, this stucco will be radiating heat.  Without good insulation, much of that heat will be transferred indoors.  If this wall was shaded, it would not become as hot.

Make your surroundings cooler – The materials we put next to and around our houses have an effect on how hot our immediate microclimates are.  Unshaded paving, gravel, and other high-mass materials absorb heat, making our surroundings hotter.  Plants, shrubs, and trees do not heat up and also shade the soil, lowering the ambient temperature.  Do consider wildfire safety guidelines when adding plantings around your home.


I hope these tips for making existing homes more bearable in the heat are helpful in the short term.  I will keep dreaming of a future when we all live happily ever after in well-built, super-insulated, high-mass homes that stay 72˚  all year round.

Building for heatwaves and blackouts (without adding to their root causes)

We build houses that stay cool in heatwaves even when the power goes out.  Interested?  Then we’re going to have to talk about insulation, thermal mass, and passive systems.  I know those are boring words but put them together right and they get very sexy results.  Talking about electric engines is boring, driving a Tesla is sexy.  So buckle up and come for a drive with me…


The recent heatwave in the North West has woken many people up to the new realities of a changing climate.  In places that are not accustomed to 100˚+ heat, a prolonged heatwave is miserable and even dangerous.  Buildings with poor insulation, no radiant barriers, and bad ventilation offer little shelter and can even make the situation worse.

Even in places where hotter temperatures are the norm, like here in inland San Diego County, many homes still rely on electrical cooling to function.  And if everyone is relying on the air conditioning, that puts a huge strain on the power grid which can lead to blackouts, rendering the AC useless and the homes uncomfortably hot.

As the climate gets more erratic, more people will want to have the option of turning on the AC.  Of course, this will lead to more strain on the power grid, elevating the chances of blackouts.  It will also mean more energy use, which likely translates to more greenhouse gas emissions…which leads to more climate change.  AC is an ineffective and counterproductive “solution.”

Wouldn’t it be wonderful to be comfortable in our homes when it’s hot out, even if the power goes out?  It’s a luxurious and downright sexy idea.  To get there, we have to talk about some effective but not-very-exciting strategies.

Insulation.  Did your eyes just glaze over? Come on, stay with me for the payoff.  Think of insulation as the puffy, down sleeping bag you take camping.  Insulation prevents heat or cool from moving from one place to another, such as from the cold night air into your cozy sleeping bag or, in the opposite direction, from the blazing outdoors into your comfortable home. 

The higher the insulation value of a material, the longer it takes for heat to get through that material.  Good building code require R-19 insulation in walls and at least R-30 in attics for this climate.  Most homes were built before good building codes and many have almost no insulation.  My house was built in the 1950s with zero insulation.  I’ve been able to add about R-5 in narrow space in the walls but there’s nothing in the cathedral ceiling yet.  Without the AC running, it only takes a few hours for the heat of the day outdoors to get indoors.

If my home had R-19 insulation in the walls and R-30 in the ceiling, it would probably take most of the day for the house to heat up.  With its unshaded South-West facing windows, it would certainly be hot by the time I got home at end of the day. So like all of my neighbors, I would turn on the AC until the cooler nighttime temperature started to get indoors. And hopefully, the power would not go out as we all tried to cool our homes down at once. 

If my home had R-30 insulation in the walls, R-60 in the roof with a radiant barrier (as do the homes my company builds), the heat coming through the walls or ceiling would be so minimal that it would not be an issue.  Heat coming through windows would still matter, so we orient our homes for maximum shade during the warm months.

So insulation can make a big, sexy impact, but the other key to building comfortable homes is an idea we’ve almost lost in the construction industry: thermal mass.  Did you nod off then?  Pinch yourself, I promise it’s worth it. 

If insulation is the sleeping bag, what is thermal mass?  It’s some ye olde gadget like a hot water bottle.  In the olden times before central heating, people would sleep with a hot water bottle under the bedcovers.  Water has good thermal mass – the ability to absorb and store heat – so the bottle of hot water would stay warm after the fire in the hearth died out and the air temperature dropped.  Thermal mass can also be understood by cooking in a cast-iron skillet: once the skillet is hot, it stays hot after you turn the heat off under it.  Or a tile floor that stays cool underfoot even as the air temperature warms up.  These are all examples of thermal mass, something we desperately need more of in our homes because it can act like a battery and a fly-wheel for maintaining the right temperature.

What if you had the best of both worlds:  the down sleeping bag and the hot water bottle to keep you toasty all night?  What if your house had insulation and also had mass, maybe in the concrete floor and the plastered walls?  It would mean that once your house reached a good temperature, say 72˚, it would be easy to keep it there no matter what was going on outside. Maybe in the winter, you’d need to run your heating once in a while to get the house from 69˚ back up to 72˚.  Maybe in the summer, you’d need to open some windows at night to catch the cool breeze and bring the house from 74˚  back down to 72˚.  Wouldn’t that be nice? 

A well-insulated house with good thermal mass is a beautiful thing that only requires small inputs of energy.  But give it too much energy and it will overheat and hold onto that heat.  Unshaded South or West-facing glass walls could create a greenhouse effect so ensuring the house has the correct passive solar orientation for its climate is important.  When we build here in inland San Diego, we build for shade and passive cooling.

The idea of passive systems is the last snoozer I will bring up to get us to our sexy Tesla house.  What will happen if the power goes out in your super-insulated, high-mass house oriented for shade?  Not much. You will notice very little difference in your thermal comfort.  The temperature will not change.  Say it’s 72˚ degrees inside and 100˚ outside.  You’re feeling happy, maybe even a little smug, but then you have to open the door for a minute.  Oh no!  A blast of hot air comes in, some of your precious cool air goes out… and then your amazingly sexy house absorbs that heat and cools the air back down to 72˚  through the magic of thermal mass.  You do not miss the AC because you are comfortable.  And your home will be comfortable for a few days, probably long enough for the power to be restored.  Even if the power is out for a crazy, hot week, your house will only get a few degrees hotter each day and you may be able to cool it enough by opening windows at night.  Wouldn’t that be nice?

Yes, in a power outage you’d still have all of the other inconveniences of being without power (unless you had some of those voluptuous Tesla PowerWall batteries) but you’d be relatively comfortable, surprisingly resilient, and feeling happy in your sexy, super-insulated, high-mass, passive home.

We’ve arrived at our destination, thanks for coming on this ride with me.  Maybe next time we’ll head out and explore how this same type of home can actually combat climate change by locking up carbon in its walls.  Or maybe consider that they have better indoor air quality because they have fewer toxins built into them and they regulate their own humidity.  Or how remarkably well they resist wildfire.  So many interesting places we could go…

Reducing embodied carbon, storing carbon, and reversing climate change with biogenic materials like straw

Here is a short video we made for San Diego’s Sustainable Building Week 2021 about how biogenic materials – such as straw – not only reduce the carbon emissions associated with construction, they can even trap and store carbon in buildings, helping to reverse climate change.

Running April 12 -16, 2021, Sustainable Building Week highlights local organizations going above and beyond in sustainability and improving our built environment. For more info and links to all the events, check out the website.

San Diego Sustainable Building Week 2021

 

Color of the Year 2021

urbane bronze clay plaster
For 2021, Sherwin-Williams has announced “Urbane Bronze” as the color of the year in a truly beautiful video (https://www.youtube.com/watch?v=zKiLelQDJwU&feature=youtu.be) where they show you weathered wood, smooth stones, and words about nature and being grounded and serene.
 
And then they show you paint.
 
Now, some of their paint is not as bad as most (their Emerald line is recommended by the Healthy Building Network because it is APE-free, low-VOC, and low emissions) but it’s still paint: plastic-y, synthetic, not very close to natural wood and stone.
 
So I decided to make a clay plaster version of the color and I’m in love.

Staring at the Walls – natural plaster & happiness

 

Natural plaster can’t fix the big problems in the world today but it can help you create a calm, beautiful sanctuary in your home.

Many of us have found ourselves spending more time at home recently and probably more time thinking about what it is to be healthy, both physically and emotionally. With so many uncertainties, many people are experiencing high levels of stress and are looking for ways to stay centered. 

If you’ve found yourself at home, staring at the walls, you may have started to think more about what ‘home’ is, what you want your home to be. What would it take to create more beauty and a sense of calm in your home? What would make it feel more like a sanctuary that reflects your values and aesthetics? 

This is what natural plasters can do. Natural plasters create a rich, subtle background. A natural plaster is one made with sand, a binder of clay or lime, mineral pigments, and no synthetic additives. Whether rustic and earthy or fine and polished, clay and lime plasters add deep visual interest and a sense of solidity to a space. 

Have you ever found yourself inexplicably attracted to a photo of a room without being able to put your finger on what makes it so lovely? It might be the plaster. Look closely at the walls. Do they seem to have varying tones, depth of color, subtle texture? Then it’s probably plaster, the unsung hero of interior decor. Whether it’s bold texture or subtle color variation, nothing creates as much depth of interest on a wall as plaster.

Natural plasters beg to be touched and they feel like stone, whether it is polished marble or rough-hewn sandstone. They attract the eye and can create a calm canvas on which to meditate or an active work of art that inspires. Facets in the sand reflect the light, the depth of the surface creates tonal differences, and inclusions –such as black sand or mica– lend minute detail.

And there are additional benefits beyond beauty. Natural plasters contribute to better indoor air quality. They do not contain VOCs (volatile organic compounds) and will not off-gas when applied, so you are not building toxins into your home. Clay plaster has the miraculous ability to safely store extra humidity and then release it when the air is drier. This not only makes you feel more comfortable but helps to stop condensation that leads to mold growth. Clay plaster is softer than painted drywall, causing sound to bounce and echo less. Lime plaster has a very high pH, making it naturally antiseptic and anti-fungal. Both plasters have thermal mass which helps you hold on to your heat in the winter or cool in the summer.

Natural plasters are also better for the planet. Clay plasters require very little processing and have incredibly low embodied carbon. Lime plasters have lower embodied carbon than cement-based stuccos. Both types create less pollution than their synthetic counterparts.

No, natural plaster will not stop a global pandemic, fix racial inequality, or restore the economy. But it is very beautiful, it is good for your health, it is not bad for the planet, and it may help you find some precious sanctuary in these difficult times.

If you are interested in learning more, check out our new website dedicated to natural plasters: www.naturalplastersandiego.com

We stand with BLM

Black Lives Matter

Simple Construct stands with Black Lives Matter and supports equality and freedom from oppression. If you need any help getting it, check out this adorable girl’s sign:

Black Lives Matter

And if you are wondering why a natural building company would post something political like this, it’s because we feel it would be wrong to stay silent:

MLK quote

Thoughts on begrudgingly coming to love lime plaster

Tile set into clay plaster

When I consider what plaster to use, I always think of clay plaster first. I love clay plaster, it has so much going for it.

In terms of minimizing environmental impact and carbon footprint, you cannot beat clay plaster. It is minimally processed, needs no additives, and can be sourced locally.

Exterior clay plaster

Building well with straw bales (and straw-clay, adobe, cob, and other natural building systems) requires an understanding of moisture: vapor permeability, diffusion, wicking, etc. This leads to needing to understand plasters.

Clay plaster is one of the most vapor-permeable finishes, coming in at 11 perms per 2″ of plaster. This makes it ideal for any building system where you do not want trapped moisture — which should be the goal for every building system but is often ignored in conventional construction.

Clay plaster has many benefits, but it does have some limitations. Once it gets wet enough, it will erode. It is also not as hard or impact-resistant as some finishes. Sometimes you need a plaster that can fulfill different duties. This is when I turn to lime plaster.

Exterior Type S lime plaster on a strawbale wall

Lime plaster has a slightly lower carbon footprint than cement plaster and is more vapor-permeable than cement (lime plaster is 9 perms per 2″ where straight cement plaster is less than 1 perm per 2″).

If you do it right, lime plaster goes through a chemical change as it cures that effectively turns it back into limestone on the wall. It will not erode. It is harder and more impact-resistant than clay.

Lime plaster used to be very common in the US but was replaced by drywall and gypsum-based plasters in the last century. Then it became difficult to source lime of high enough quality to produce consistently good lime plaster. Although it is possible to make a good lime plaster from locally-available Type S lime, it requires knowledge, skill, and a fair bit of babying to succeed.

On larger-scale projects, like the exterior of a strawbale home in a climate that gets sideways monsoon rains, we will make our own Type S lime plaster, don our gloves and safety glass, apply the plaster skillfully before it begins to set, and then tend to it patiently until it has cured.

Hydraulic lime is another option. It still requires knowledge and skill, but it sets faster and more consistently with less babying. You could import hydraulic lime from Europe, where the tradition of lime plaster had not been broken, but at a high cost financially and environmentally.

So you can see why I gravitate towards clay plaster whenever possible. I encourage clients to build wrap-around-porches to take advantage of outdoor living and to allow for clay-plastered exterior walls.

Soaped and polished lime plaster can feel like marble

On a smaller scale, like a bathroom, lime plasters are a little less daunting. When applied well and polished, lime plaster can look and feel like marble. When finished in the tadelakt tradition, by rubbing oil-based soap into the plaster before it has cured, it can be remarkably waterproof. But these thin veneer plasters leave little room for error or inconsistency, so I have been reluctant to sell them to clients.

I recently became aware of a product called Limestrong. It is a bagged lime plaster created by the talented plasterer Ryan Chivers, in partnership with other experts in plaster chemistry. In my mind, it is the lime equivalent of American Clay Plaster: a convenient, bagged, premeasured plaster with a tested range of pigments that allow you to create a consistent result time after time. And, like American Clay, you do pay more for this convenience.

Professional plasterer and founder of Limestrong, Ryan Chivers

At the 2020 Natural Plasterers’ Guild Retreat in January in Jacksonville, Oregon, I had a chance to learn more about Limestrong and see Ryan demonstrate the line of products.

Most importantly to me, Limestrong sources all of its ingredients from the US. Since lime itself has a larger carbon footprint due to the amount of heat needed to process it, keeping the embodied carbon involved in shipping as low as possible is important.

Limestrong uses pumice as the aggregate. This not only makes it lighter to ship (and carry around the job site), the pumice creates a mild pozzolanic effect, making the plaster slightly hydraulic. Although this means a faster set time, it also ensures a more even cure.

The only additive in Limestrong is cellulose, which is a non-toxic material that helps retard the set and acts as an adhesive to help it stick to difficult substrates like painted drywall.

So it is with great excitement that we have decided to host a professional plasterers’ training for Limestrong plasters at our current job site in Valley Center, CA, in March. We will learn directly from Ryan Chivers and his co-teacher Liz Johndrow about applying Limestrong over drywall. If time and interest permit, we may also install Limestrong over a clay plaster base coat on a straw bale wall. Attendees will also be able to observe two tadelakt shower surrounds being installed by our crew. Exciting stuff!

If you are an experienced plasterer who is interested in attending this training, join us to learn about this great product. Here is a link to the registration.